ABSTRACT
Abstract
Rotatable support system for mounting one or more photovoltaic modules and method thereof. The system includes a stiffener configured to be attached to the one or more photovoltaic modules, a column connected to the stiffener through at least a rotatable component, and a foot connected to the column. The column is configured to rotate from a folded position towards an unfolded position, and stop at the unfolded position separated from the folded position by an angle difference. The angle difference represents the maximum range of rotation for the column.
Description
1. CROSS-REFERENCES TO RELATED APPLICATIONS
This application is a continuation under 35 U.S.C. § 120 of U.S. patent application Ser. No. 13/892,140, filed May 10, 2013 now U.S. Pat. No. 9,657,967, and entitled âRotatable Support Systems for Photovoltaic Modules and Methods Thereof,â which claims priority to U.S. Provisional Application No. 61/647,991, filed May 16, 2012, both of which applications are commonly assigned, the entire contents of both of which applications being incorporated by reference herein for all purposes.
Additionally, this application is related to U.S. patent application Ser. No. 13/091,960, commonly assigned, incorporated by reference herein for all purposes.
2. BACKGROUND OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
Photovoltaics convert sunlight into electricity, providing a desirable source of clean energy. FIG. 1 is a simplified diagram of a conventional photovoltaic array. The photovoltaic array 100 includes
strings
1 , 2 , 3 , 4 , . . . n, where n is a positive integer larger than or equal to 1. Each string includes photovoltaic (PV) modules (e.g., solar panels) that are connected in series. The photovoltaic array 100 is connected to a central inverter 110 , which provides an alternating current (AC) connection to a power grid 120 .
The installation of photovoltaic arrays often presents logistical challenges. For example, some conventional mounting systems hold photovoltaic modules (e.g., solar panels) at a fixed tilt toward the equator with a tilt angle from the horizon that is approximately equal to the latitude of the photovoltaic arrays. Often, these mounting systems are assembled by hand in the field from metal components; therefore, assembling these mounting systems usually are expensive and labor intensive. The mounting systems often need to withstand harsh outdoor conditions and mechanical loads for a significant period of time, such as 20 years or more.
Hence, it is highly desirable to improve techniques for the mounting of PV modules.
3. BRIEF SUMMARY OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
According to one embodiment, a rotatable support system for mounting one or more photovoltaic modules includes a stiffener configured to be attached to the one or more photovoltaic modules, a column connected to the stiffener through at least a rotatable component, and a foot connected to the column. The column is configured to rotate from a folded position towards an unfolded position, and stop at the unfolded position separated from the folded position by an angle difference. The angle difference represents the maximum range of rotation for the column.
According to another embodiment, a rotatable support system for mounting one or more photovoltaic modules includes a first stiffener configured to be attached to a photovoltaic module, a first column connected to the first stiffener through at least a first rotatable component, a first foot connected to the first column, a second column connected to the first stiffener through at least a second rotatable component, a second foot connected to the second column, a second stiffener configured to be attached to the photovoltaic module, a third column connected to the second stiffener through at least a third rotatable component, a third foot connected to the third column, a fourth column connected to the second stiffener through at least a fourth rotatable component, and a fourth foot connected to the fourth column. The first column is configured to rotate from a first folded position towards a first unfolded position, and stop at the first unfolded position separated from the first folded position by a first angle difference. The first angle difference represents the first maximum range of rotation for the first column. Additionally, the second column is configured to rotate from a second folded position towards the second unfolded position, and stop at the second unfolded position separated from the second folded position by a second angle difference. The second angle difference represents the second maximum range of rotation for the second column. Moreover, the third column is configured to rotate from a third folded position towards a third unfolded position, and stop at the third unfolded position separated from the third folded position by a third angle difference. The third angle difference represents the third maximum range of rotation for the third column. Also, the fourth column is configured to rotate from a fourth folded position towards a fourth unfolded position, and stop at the fourth unfolded position separated from the fourth folded position by a fourth angle difference. The fourth angle difference represents the fourth maximum range of rotation for the fourth column. The first column and the second column are different in length, the third column and the fourth column are different in length, the first column and the third column are the same in length, and the second column and the fourth column are the same in length. The first angle difference and the third angle difference are the same in magnitude, and the second angle difference and the fourth angle difference are the same in magnitude.
According to yet another embodiment, a method for mounting one or more photovoltaic modules includes attaching a photovoltaic module to a stiffener. The stiffener is a part of a rotatable support system further including a column and a foot connected to the column. Additionally, the method includes attaching the column to the stiffener through at least a rotatable component, placing the column in a folded position, moving the photovoltaic module with the rotatable support system to an installation location, rotating the column from the folded position towards an unfolded position, and stopping the column at the unfolded position separated from the folded position by an angle difference. The angle difference represents the maximum range of rotation for the column.
Depending upon the embodiment, one or more benefits may be achieved. These benefits and various additional objects, features, and advantages of the present invention can be fully appreciated with reference to the detailed description and accompanying drawings that follow.
4. BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a simplified diagram of a conventional photovoltaic array.
FIG. 2A is a simplified diagram showing a rotatable support system for mounting one or more photovoltaic modules in a folded position, and FIG. 2B is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position, according to some embodiments of the present invention.
FIG. 3 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in a unfolded and mounted position according to another embodiment of the present invention.
FIG. 4 is a simplified diagram showing a top view of the rotatable support system 200 for mounting one or more photovoltaic modules in a folded position according to yet another embodiment of the present invention.
FIG. 5 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in an unfolded position according to yet another embodiment of the present invention.
FIG. 6A is a simplified diagram showing a top view of the stiffener, FIG. 6B is a simplified diagram showing a cross-section view of the stiffener, and FIG. 6C is a simplified diagram showing a side view of the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIGS. 7A-7B are simplified diagrams showing the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIGS. 8A-8C are simplified diagrams showing side views of the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention, and FIGS. 9A-9C are simplified diagrams showing side views of the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIG. 10 is a simplified diagram showing the groove of the rotatable component as part of the rotatable support system for mounting one or more photovoltaic modules according to one embodiment of the present invention.
FIG. 11 is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a folded position according to yet another embodiment of the present invention.
FIGS. 12A-12B are simplified diagrams showing the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 13 shows simplified diagrams for various shapes of the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 14 shows simplified diagrams for various shapes of the column as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIG. 15 shows simplified diagrams for various shapes of the foot as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 16 is a simplified diagram showing a method for installing the photovoltaic module using the rotatable support system according to an embodiment of the present invention.
FIGS. 17A-17E are simplified diagrams showing the process of rotating one or more spacers from folded position to unfolded position and the process of attaching one or more feet of each of one or more spacers to substrate as parts of the method for installing the photovoltaic module using the rotatable support system according to certain embodiments of the present invention.
FIG. 18 is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position according to yet another embodiment of the present invention.
FIGS. 19A-19B are simplified diagrams showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position as shown in FIG. 2B according to certain embodiments of the present invention.
5. DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
FIG. 2A is a simplified diagram showing a rotatable support system for mounting one or more photovoltaic modules in a folded position, and FIG. 2B is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position, according to some embodiments of the present invention. These diagrams are merely examples, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications.
As shown in FIG. 2A , the rotatable support system 200 includes one or more stiffeners 201 and one or more spacers. In one embodiment, the rotatable support system 200 is configured to support a photovoltaic module 250 (e.g., a solar panel). In another embodiment, each of the one or more spacers includes a rotatable component 202 , a column 203 , and a foot 204 . For example, the column 203 and the foot 204 of the same spacer form a T shape. In another example, each of the <figur
1. CROSS-REFERENCES TO RELATED APPLICATIONS
This application is a continuation under 35 U.S.C. § 120 of U.S. patent application Ser. No. 13/892,140, filed May 10, 2013 now U.S. Pat. No. 9,657,967, and entitled âRotatable Support Systems for Photovoltaic Modules and Methods Thereof,â which claims priority to U.S. Provisional Application No. 61/647,991, filed May 16, 2012, both of which applications are commonly assigned, the entire contents of both of which applications being incorporated by reference herein for all purposes.
Additionally, this application is related to U.S. patent application Ser. No. 13/091,960, commonly assigned, incorporated by reference herein for all purposes.
2. BACKGROUND OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
Photovoltaics convert sunlight into electricity, providing a desirable source of clean energy. FIG. 1 is a simplified diagram of a conventional photovoltaic array. The photovoltaic array 100 includes
strings
1 , 2 , 3 , 4 , . . . n, where n is a positive integer larger than or equal to 1. Each string includes photovoltaic (PV) modules (e.g., solar panels) that are connected in series. The photovoltaic array 100 is connected to a central inverter 110 , which provides an alternating current (AC) connection to a power grid 120 .
The installation of photovoltaic arrays often presents logistical challenges. For example, some conventional mounting systems hold photovoltaic modules (e.g., solar panels) at a fixed tilt toward the equator with a tilt angle from the horizon that is approximately equal to the latitude of the photovoltaic arrays. Often, these mounting systems are assembled by hand in the field from metal components; therefore, assembling these mounting systems usually are expensive and labor intensive. The mounting systems often need to withstand harsh outdoor conditions and mechanical loads for a significant period of time, such as 20 years or more.
Hence, it is highly desirable to improve techniques for the mounting of PV modules.
3. BRIEF SUMMARY OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
According to one embodiment, a rotatable support system for mounting one or more photovoltaic modules includes a stiffener configured to be attached to the one or more photovoltaic modules, a column connected to the stiffener through at least a rotatable component, and a foot connected to the column. The column is configured to rotate from a folded position towards an unfolded position, and stop at the unfolded position separated from the folded position by an angle difference. The angle difference represents the maximum range of rotation for the column.
According to another embodiment, a rotatable support system for mounting one or more photovoltaic modules includes a first stiffener configured to be attached to a photovoltaic module, a first column connected to the first stiffener through at least a first rotatable component, a first foot connected to the first column, a second column connected to the first stiffener through at least a second rotatable component, a second foot connected to the second column, a second stiffener configured to be attached to the photovoltaic module, a third column connected to the second stiffener through at least a third rotatable component, a third foot connected to the third column, a fourth column connected to the second stiffener through at least a fourth rotatable component, and a fourth foot connected to the fourth column. The first column is configured to rotate from a first folded position towards a first unfolded position, and stop at the first unfolded position separated from the first folded position by a first angle difference. The first angle difference represents the first maximum range of rotation for the first column. Additionally, the second column is configured to rotate from a second folded position towards the second unfolded position, and stop at the second unfolded position separated from the second folded position by a second angle difference. The second angle difference represents the second maximum range of rotation for the second column. Moreover, the third column is configured to rotate from a third folded position towards a third unfolded position, and stop at the third unfolded position separated from the third folded position by a third angle difference. The third angle difference represents the third maximum range of rotation for the third column. Also, the fourth column is configured to rotate from a fourth folded position towards a fourth unfolded position, and stop at the fourth unfolded position separated from the fourth folded position by a fourth angle difference. The fourth angle difference represents the fourth maximum range of rotation for the fourth column. The first column and the second column are different in length, the third column and the fourth column are different in length, the first column and the third column are the same in length, and the second column and the fourth column are the same in length. The first angle difference and the third angle difference are the same in magnitude, and the second angle difference and the fourth angle difference are the same in magnitude.
According to yet another embodiment, a method for mounting one or more photovoltaic modules includes attaching a photovoltaic module to a stiffener. The stiffener is a part of a rotatable support system further including a column and a foot connected to the column. Additionally, the method includes attaching the column to the stiffener through at least a rotatable component, placing the column in a folded position, moving the photovoltaic module with the rotatable support system to an installation location, rotating the column from the folded position towards an unfolded position, and stopping the column at the unfolded position separated from the folded position by an angle difference. The angle difference represents the maximum range of rotation for the column.
Depending upon the embodiment, one or more benefits may be achieved. These benefits and various additional objects, features, and advantages of the present invention can be fully appreciated with reference to the detailed description and accompanying drawings that follow.
4. BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a simplified diagram of a conventional photovoltaic array.
FIG. 2A is a simplified diagram showing a rotatable support system for mounting one or more photovoltaic modules in a folded position, and FIG. 2B is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position, according to some embodiments of the present invention.
FIG. 3 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in a unfolded and mounted position according to another embodiment of the present invention.
FIG. 4 is a simplified diagram showing a top view of the rotatable support system 200 for mounting one or more photovoltaic modules in a folded position according to yet another embodiment of the present invention.
FIG. 5 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in an unfolded position according to yet another embodiment of the present invention.
FIG. 6A is a simplified diagram showing a top view of the stiffener, FIG. 6B is a simplified diagram showing a cross-section view of the stiffener, and FIG. 6C is a simplified diagram showing a side view of the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIGS. 7A-7B are simplified diagrams showing the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIGS. 8A-8C are simplified diagrams showing side views of the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention, and FIGS. 9A-9C are simplified diagrams showing side views of the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIG. 10 is a simplified diagram showing the groove of the rotatable component as part of the rotatable support system for mounting one or more photovoltaic modules according to one embodiment of the present invention.
FIG. 11 is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a folded position according to yet another embodiment of the present invention.
FIGS. 12A-12B are simplified diagrams showing the spacer as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 13 shows simplified diagrams for various shapes of the stiffener as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 14 shows simplified diagrams for various shapes of the column as part of the rotatable support system for mounting one or more photovoltaic modules according to some embodiments of the present invention.
FIG. 15 shows simplified diagrams for various shapes of the foot as part of the rotatable support system for mounting one or more photovoltaic modules according to certain embodiments of the present invention.
FIG. 16 is a simplified diagram showing a method for installing the photovoltaic module using the rotatable support system according to an embodiment of the present invention.
FIGS. 17A-17E are simplified diagrams showing the process of rotating one or more spacers from folded position to unfolded position and the process of attaching one or more feet of each of one or more spacers to substrate as parts of the method for installing the photovoltaic module using the rotatable support system according to certain embodiments of the present invention.
FIG. 18 is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position according to yet another embodiment of the present invention.
FIGS. 19A-19B are simplified diagrams showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position as shown in FIG. 2B according to certain embodiments of the present invention.
5. DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to photovoltaic systems. More particularly, the invention provides systems and methods for mounting photovoltaic modules. Merely by way of example, the invention has been applied to supporting photovoltaic modules with a predetermined tilt. But it would be recognized that the invention has a much broader range of applicability.
FIG. 2A is a simplified diagram showing a rotatable support system for mounting one or more photovoltaic modules in a folded position, and FIG. 2B is a simplified diagram showing the rotatable support system for mounting one or more photovoltaic modules in a unfolded and mounted position, according to some embodiments of the present invention. These diagrams are merely examples, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications.
As shown in FIG. 2A , the rotatable support system 200 includes one or more stiffeners 201 and one or more spacers. In one embodiment, the rotatable support system 200 is configured to support a photovoltaic module 250 (e.g., a solar panel). In another embodiment, each of the one or more spacers includes a rotatable component 202 , a column 203 , and a foot 204 . For example, the column 203 and the foot 204 of the same spacer form a T shape. In another example, each of the stiffeners 201 includes a module frame attached to the photovoltaic module 250 (e.g., a solar panel), and/or one or more beams that are attached to the photovoltaic module 250 (e.g., being bonded to the back of the solar panel 250 ).
According to one embodiment, each of the stiffeners 201 is made of aluminum, polymer, and/or roll-formed steel. For example, each of the stiffeners 201 is coated with one or more protective coatings (e.g., a protective coating that is durable outdoors for 20 years or more). In another example, each of the stiffeners 201 is coated for electrical safety with one or more non-conductive materials (e.g., PVC and/or EPDM).
According to another embodiment, each of the one or more stiffeners 201 includes one or more holes and/or one or more brackets. For example, the one or more holes and/or the one or more brackets form at least a portion of the rotatable component 202 . In another example, the rotatable component 202 includes a bushing and/or a bearing to improve ease of rotation and/or increase the mechanical load that the rotatable component 202 can support. In yet another example, the rotatable component 202 provides sufficient rotational friction to stay immobile during shipping of the photovoltaic module 250 that is attached to the rotatable support system 200 .
In one embodiment, the column 203 is attached to the rotatable component 202 . For example, the rotatable component 202 can rotate freely with the weight of the column 203 due to gravity. In another example, the rotatable component 202 has sufficient friction to necessitate physical force to rotate the column 203 . In yet another example, the column 203 is held in place during shipping with friction between the column 203 and the corresponding stiffener 201 . In another embodiment, the foot 204 is sufficiently strong to allow mounting of the photovoltaic module 250 (e.g., a solar panel) onto a substrate 206 with sufficient strength to endure mechanical loads. For example, the foot 204 follows a rotation path 205 of the column 203 when the column 203 is unfolded. In another example, the rotation path 205 corresponds to an angle difference β, which represents the maximum range of rotation for the column 203 . In another example, each of the one or more stiffeners 201 includes one or more cutouts to allow for physical presence of the foot 204 .
As shown in FIG. 2B , the column 203 and the foot 204 have been rotated about the corresponding axis of the rotatable component 202 , and the feet 204 is attached to the substrate 206 . For example, the foot 204 is attached to the substrate 206 with one or more adhesive materials, such as a construction adhesive material (e.g., a two-part anchoring epoxy). In another example, the foot 204 is attached to the substrate 106 by one or more construction mechanisms, such as one or more bolts, one or more screws, and/or one or more other anchors. In yet another example, the foot 204 is attached to the substrate 106 by pushing the foot 204 into the pliable concrete of the substrate 206 before the pliable concrete hardens.
According to one embodiment, the column 203 interacts with one or more mechanical stops on the corresponding stiffener 201 to maintain a desired angle between the column 203 and the stiffener 201 . For example, the one or more mechanical stops on the stiffener 201 include one or more screws, one or more cotter pins, one or more rivets, and/or one or more bent portions of the stiffener 201 . In another example, the one or more stiffeners 201 are electrically bonded to each other. In yet another example, the column 203 is electrically bonded to another column and/or to the one or more stiffeners 201 .
According to another embodiment, the column 203 is sufficiently strong to support certain mechanical forces including the weight of the photovoltaic module 250 (e.g., a solar panel), snow load on the photovoltaic module 250 , positive wind load on the photovoltaic module 250 , and/or negative wind load on the photovoltaic module 250 . For example, the mechanical forces are up to 5400 pascal (Pa) downward and 2400 Pa upward in addition to gravitational load (e.g., the weight of the solar panel 250 ).
According to certain embodiments, the column 203 is sufficiently long to perform one or more of the following functions:
(a) support the photovoltaic module 250 (e.g., a solar panel) at the desired tilt angle above the substrate 206 ; (b) allow airflow behind the photovoltaic module 250 (e.g., a solar panel) for cooling the photovoltaic module 250 during operation; (c) allow height above the substrate 206 for vegetation to grow without shading the photovoltaic module 250 (e.g., a solar panel); and/or (d) allow flood water to flow under the photovoltaic module 250 (e.g., a solar panel).
According to some embodiments, the column 203 is composed of polymer and/or metal. For example, the column 203 is coated with one or more protective coatings (e.g., a protective coating that is durable outdoors for 20 years or more). In another example, the column 203 is coated for electrical safety with one or more non-conductive materials (e.g., PVC and/or EPDM).
As discussed above and further emphasized here, FIGS. 2A-2B are merely examples, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications. For example, the rotatable support system 200 includes at least two spacers as shown in FIG. 3 . In another example, the rotatable support system 200 includes at least two stiffeners 201 and at least four spacers as shown in FIG. 4 and/or FIG. 5 .
FIG. 3 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in a unfolded and mounted position according to another embodiment of the present invention. This diagram is merely an example, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications.
As shown in FIG. 3 , the rotatable support system 200 includes one or more stiffeners 201 and at least two spacers. In one embodiment, the rotatable support system 200 is configured to support the photovoltaic module 250 (e.g., a solar panel). In another embodiment, each of the two spacers includes a rotatable component 202 , a column 203 , and a foot 204 according to one embodiment. For example, the column 203 and the foot 204 of the same spacer form a T shape. In another example, the columns 203 and the feet 204 have been rotated about the corresponding axes of the rotatable components 202 respectively. In yet another example, the feet 204 are attached to the substrate 206 .
Also, as shown in FIG. 3 , one of the two spacers includes the rotatable component 202 1 , the column 203 1 , and the foot 204 1 , and the other of the two spacers includes the rotatable component 202 2 , the column 203 2 , and the foot 204 2 . In one embodiment, the foot 204 1 follows a rotation path 205 1 of the column 203 1 when the column 203 1 is unfolded. For example, the rotation path 205 1 corresponds to an angle difference β 1 , which represents the maximum range of rotation for the column 203 1 . In another embodiment, the foot 204 2 follows a rotation path 205 2 of the column 203 2 when the column 203 2 is unfolded. For example, the rotation path 205 2 corresponds to an angle difference β 2 , which represents the maximum range of rotation for the column 203 2 . In another example, the angle difference β 1 and the angle difference β 2 are different in magnitude.
As discussed above and further emphasized here, FIG. 3 is merely an example, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications. For example, the angle difference β 1 and the angle difference β 2 are the same in magnitude.
FIG. 4 is a simplified diagram showing a top view of the rotatable support system 200 for mounting one or more photovoltaic modules in a folded position according to yet another embodiment of the present invention. This diagram is merely an example, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications.
As shown in FIG. 4 , the rotatable support system 200 includes two stiffeners 201 and four spacers. For example, the rotatable support system 200 is configured to support the photovoltaic module 250 (e.g., a solar panel). In another example, each of the two stiffeners 201 is attached to two of the four spacers. In yet another example, each of the four spacers includes a rotatable component 202 , a column 203 , and a foot 204 .
In one embodiment, the column 203 and the foot 204 of the same spacer are configured to rotate around (e.g., perpendicularly to) the axis of the rotatable component 202 that is attached to the corresponding stiffener 201 . For example, the corresponding stiffener 201 extends in a direction 450 , and the axis of the rotatable component 202 is perpendicular to the corresponding direction 450 . In another embodiment, the column 203 and the foot 204 of the same spacer form an L shape. For example, the two feet 204 of the two spacers that are attached to the same stiffener 201 points to the same direction.
Also, as shown in FIG. 4 , the two stiffeners 201 include the stiffener 201 a and the stiffener 201 b . For example, the stiffener 201 a is attached to the two spacers, one of which includes the rotatable component 202 1 , the column 203 1 , and the foot 204 1 and the other of which includes the rotatable component 202 2 , the column 203 2 , and the foot 204 2 . In another example, the stiffener 201 b is attached to the two spacers, one of which includes the rotatable component 202 3 , the column 203 3 , and the foot 204 3 and the other of which includes the rotatable component 202 4 , the column 203 4 , and the foot 204 4 .
In one embodiment, the
columns
203 1 , 203 2 , 203 3 , and 203 4 correspond to a first maximum range of rotation, a second maximum range of rotation, a third maximum range of rotation, and a fourth maximum range of rotation, respectively. For example, the first maximum range of rotation and the third maximum range of rotation are the same in magnitude, and the second maximum range of rotation and the fourth maximum range of rotation are the same in magnitude. In another example, the first maximum range of rotation and the second maximum range of rotation are the same in magnitude, and the third maximum range of rotation and the fourth maximum range of rotation are the same in magnitude. In yet another example, the first maximum range of rotation and the second maximum range of rotation are different in magnitude, and the third maximum range of rotation and the fourth maximum range of rotation are different in magnitude.
In another embodiment, the columns
203 1 and 203 2 are different in length, the columns
203 3 and 203 4 are different in length, the columns
203 1 and 203 3 are the same in length, and the columns
203 2 and 203 4 are the same in length. In yet another embodiment, the column 203 1 and the foot 204 1 are configured to form a first L shape, the column 203 2 and the foot 204 2 are configured to form a second L shape, the column 203 3 and the foot 204 3 are configured to form a third L shape, and the column 203 4 and the foot 204 4 are configured to form a fourth L shape. For example, the feet
204 1 and 204 2 point to a direction 410 , and the feet
204 3 and 204 4 point to a direction 420 . In another example, the directions
410 and 420 are opposite to each other.
FIG. 5 is a simplified diagram showing the rotatable support system 200 for mounting one or more photovoltaic modules in an unfolded position according to yet another embodiment of the present invention. This diagram is merely an example, which should not unduly limit the scope of the claims. One of ordinary skill in the art would recognize many variations, alternatives, and modifications.
As shown in FIG. 5 , the rotatable suppor
CLAIMS
Claims ( 18 )
What is claimed is:
1. A support system for a solar panel, the solar panel having a front surface and a back surface parallel to the front surface, the support system comprising:
a first stiffener coupled to the back surface of the solar panel;
a second stiffener coupled to the back surface of the solar panel;
a first column coupled to the first stiffener and having a first length;
a second column coupled to the second stiffener and having the first length;
a third column coupled to the first stiffener and having a second length that is less than the first length; and
a fourth column coupled to the second stiffener and having the second length,
each of the first, second, third, and fourth columns being rotatable from a respective folded position to a respective unfolded position in which that column supports the solar panel;
wherein the first column is non-parallel to the first stiffener in the folded position, and wherein the second column is non-parallel to the second stiffener in the folded position.
2. The support system of claim 1 , further comprising a substrate comprising first and second grooves,
wherein each of the first, second, third, and fourth columns is connected to a respective foot,
wherein the respective feet of the first and third columns are disposed within the first groove, and
wherein the respective feet of the second and third columns are disposed within the second groove.
3. The support system of claim 2 , further comprising adhesive respectively adhering the feet of the first and third columns within the first groove and adhering the feet of the second and fourth columns within the second groove.
4. The support system of claim 2 , wherein each of the feet of the first, second, third, and fourth columns comprises at least one aperture defined therein.
5. The support system of claim 2 , wherein the substrate comprises a concrete slab.
6. The support system of claim 1 , wherein the first column is disposed at a first non-perpendicular angle relative to the first stiffener in the unfolded position, and
wherein the third column is disposed at the first non-perpendicular angle relative to the second stiffener in the unfolded position.
7. The support system of claim 6 , wherein the second column is disposed at a second non-perpendicular angle relative to the first stiffener in the unfolded position, and
wherein the fourth column is disposed at the second non-perpendicular angle relative to the second stiffener in the unfolded position,
the first non-perpendicular angle being different than the second non-perpendicular angle.
8. The support system of claim 1 , wherein the first and third columns are rotatable relative to one another, and wherein the second and fourth columns are rotatable relative to one another.
9. The support system of claim 1 , wherein each of the first and second stiffeners comprises first and second sections each coupled to the back surface of the solar panel, and a third section disposed between the first and second sections and spaced apart from the back surface of the solar panel.
10. A method for supporting a solar panel, the solar panel having a front surface and a back surface parallel to the front surface, the method comprising:
coupling a first stiffener to the back surface of the solar panel;
coupling a second stiffener to the back surface of the solar panel;
coupling to the first stiffener a first column having a first length;
coupling to the second stiffener a second column having the first length;
coupling to the first stiffener a third column having a second length that is less than the first length;
coupling to the second stiffener a fourth column having the second length; and
rotating each of the first, second, third, and fourth columns from a respective folded position to a respective unfolded position in which that column supports the solar panel;
wherein the first column is non-parallel to the first stiffener in the folded position, and wherein the second column is non-parallel to the second stiffener in the folded position.
11. The method of claim 10 , wherein each of the first, second, third, and fourth columns is connected to a respective foot, the method further comprising:
providing a substrate comprising first and second grooves,
disposing the respective feet of the first and third columns within the first groove, and
disposing the respective feet of the second and third columns within the second groove.
12. The method of claim 11 , further comprising adhering the feet of the first and third columns within the first groove and adhering the feet of the second and fourth columns within the second groove with adhesive.
13. The method of claim 11 , wherein each of the feet of the first, second, third, and fourth columns comprises at least one aperture defined therein.
14. The method of claim 11 , wherein the substrate comprises a concrete slab.
15. The method of claim 10 , wherein the first column is disposed at a first non-perpendicular angle relative to the first stiffener in the unfolded position, and
wherein the third column is disposed at the first non-perpendicular angle relative to the second stiffener in the unfolded position.
16. The method of claim 15 , wherein the second column is disposed at a second non-perpendicular angle relative to the first stiffener in the unfolded position, and
wherein the fourth column is disposed at the second non-perpendicular angle relative to the second stiffener in the unfolded position,
the first non-perpendicular angle being different than the second non-perpendicular angle.
17. The method of claim 10 , wherein the first and third columns are rotatable relative to one another, and wherein the second and fourth columns are rotatable relative to one another.
18. The method of claim 10 , wherein each of the first and second stiffeners comprises first and second sections each coupled to the back surface of the solar panel, and a third section disposed between the first and second sections and spaced apart from the back surface of the solar panel.
US15/487,256
2012-05-16
2017-04-13
Rotatable support systems for photovoltaic modules and methods thereof
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Rotatable support system for mounting one or more photovoltaic modules
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Rotatable support systems for photovoltaic modules and methods thereof
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