Application of Response Surface Methodology on Beneficiation of Sudanese Chromite Ore via Pilot Plant Shaking Table Separator

High grade chromite ore has been decreased constantly due to the importance of chromium element in industrial uses such as metallurgical, chemical, and refractory industries. Therefore, beneficiation of low grade has been more significant .Response Surface Methodology (RSM) is combination of statistical and mathematical methods used for modeling and analyzing problems. In this study, the Central Composite Design (CCD) was applied by using Design-Expert (version 6.0.5) for modeling and optimizing the effect of operating variables on the performance of gravity separation via pilot plant shaking table for chromite ore. Three operating variables were studied, namely feed rate, tilt angle, and flow rate during the tests. The sample under study is low grade chromite ore, containing (30.21%, Cr2O3). The mathematical model equations of ANOVA model revealed that the grade of concentrate is more sensetive for feed rate (g/min) compered to water flow rate (l/min).whereas , recovery of concentrate is more sensetive for tilt angle compered to water flow rate (l/min) and feed rate (g/min). Optimized responses for the beneficiation process were found at concentrate with 48.52% Cr2O3 in with 83.09% recovery and it was achieved at water flow rate 15.33 l/min, tilt angle 2.16 ≈ 2.00 degree, and feed rate of 195.38 g/min